ALTENDORF HEBROCK | K 36 Edgebander

Always in high-performance mode.

Quietly set your sights higher.

The ALTENDORF HEBROCK K 36 achieves this with flying colours to deliver top performance each day. See for yourself. The robust, high-performance, and reliable machine is relentless when it comes to producing at a top level. Do you require extremely accurate edge processing? Perfect!
You have the option of equipping the machine with a second milling unit and multi-radius scraper for even more accurate results. Reach your goal with our all-time favourite.

Technical Features

• Feed speed 15 m/min
• Greater ease of use
• Integrated glue changing device
• Compact frame design

Benefits

• Interchangeable glue pot can be heated in 6 mins
• Adhesive/colour change
• Optional zero-joint technology
• Intuitive control

Software/Control

• 15” LED touchscreen
• Easy-to-read display with integrated 3D feature
• Revolving and tilting control options
• USB interface
• Meter and running time counter
• Resistant to dust

Main Features

Pre-milling (Whispercut)

The WhisperCut pre-milling system with interchangeable diamond cutter tips ensures maximum tool life (manual height adjustment) and tear-free milling results due to an oblique cut through the centre of the panel. Two ready-to-use cutter heads guarantee tear- free milling results, even for demanding materials and surfaces.

By simply swapping the diamond cutter tips, this significantly reduces sharpening costs and downtime and no changes to the basic machine settings are required unlike with classic tools. The lightweight aluminium design protects the motors and enhances smooth operation.

The milling depth can be manually adjusted up to 3.0 mm so that you can work to the final dimensions when cutting.

Double motor trim saw system

The stable design of the double motor trim saw unit with linear guides enables precise milling of the front and/or rear workpiece, including for high unit quantities and small workpiece sequences. The cross-cut saws can be adjusted by 12.5° as required. Simply choose the setting via the touchscreen display on the front of the machine.

Protection spraying edge

The additional nozzle sprays the lubricant laterally over the edge banding surface. The wetted edge/film then further transports the lubricant.

This prevents damage and markings due to floating heads/sliding blocks on sensitive edge bands (e.g. acrylic). It also stops the protective film from peeling off the edge band.

Air Tronic

Joint-free appearance using hot air technology. Easily switch between EVA, PUR or AirTronic in your edge banding machine without the need for tools and effortless perfect your finished result.

Pre coated edges are symbolically "fused" with your panel materials by means of a high-temperature nozzle to create a homogenous surface that leaves nothing to be desired. This takes just 3 minutes to heat up and only requires changing the edge channel. By selecting the programme on the display, you can easily store and retrieve different parameters and settings for various suppliers.

Corner rounding unit

The corner rounding optimally prepares you for any challenge when it comes to dealing with the front of the turning heads. Thanks to intelligent programming via the touchscreen display, individual sides and processing settings can be set. Whether it's the front and/or rear edge, radius or chamfer settings or choosing between an entire side or only the vertical edge, there are no limits here.

The optional, interchangeable motor combined with our quick- change preliminary setup provides a rapid solution when dealing with different edge thicknesses.

Radius profile scraper

Plane impacts or milling traces are smoothed down thanks to even cutting by the radius scraper.

Settings are adjusted at the front of the machine. The upper and lower edge can be independently set.

Equip your machine with the optional multi-radius scraper R2/R1 for a unique finishing result with classic ABS edges and modern, thin edges. Simply choose the setting via the touchscreen display on the front of the machine - no tools required.

Surface scraper

Dynamically stored flat scraper ensures high production quality even for difficult materials. The wide contact surface precisely and gently scans the edge material to ensure consistent quality and removes adhesive residue
and excess edges.

Cleaning station

The two polishing discs free the upper and lower panel from excess sprays, adhesive residue and lighten in the event of edge stress whitening. 2 x 0.18 kW motors, individually adjustable for consistent cleaning results when using various processing technologies.

More Features

Glue level sensor

The optional glue level sensor for your interchangeable glue pots lets you keep track of things and avoid stoppages and gluing errors. The user is notified of low levels in good time via plain text notifications.

Release agent spraying unit

Prior to edging, the spray system casts a fine layer of separating agent over the top and bottom of the workpiece edges. This prevents any excess adhesive from sticking to the workpiece. This option is recommended if regularly working with PUR adhesives.

Quick change heating pot

• Ready for operation in just 6 minutes
• Standard interchangeable glue pots with stop function for rapid
• change of colour or technology (EVA/PUR)
• Tool-free change of glue pot
• Simplified cleaning of glue pot in a matter of minutes
• Teflon coating for effortless cleaning

Automatic glue pot refilling system

A large storage tank for up to 5 kg of granules ensures maximum efficiency.
The glue pots are filled automatically so that even high cycle times can be easily handled without the need for manual filling.

Pressure zone

Four solid pressure rollers are spring-loaded and close off the top and bottom edges of the panels to guarantee perfect results for various materials and surfaces. For the 8 mm package, the first roll is powered mechanically to drive the solid wood edge bands.

Milling station

This combined milling unit allows you to choose between radius / 10° chamfer or flush trimming (combined unit). The standard setting for radius / 10° chamfer is conveniently situated at the front of the machine.

The optional 3-point adjustment allows even more flexible processing for different requirements. Adjustments are instant and reduce downtime to a minimum.

Expand your applications and process different edge thicknesses with greater flexibility thanks to step milling for R2/R1/ chamfer and the second milling station.

2nd milling station

Thanks to the second milling station, you can produce various radiuses with greater flexibility. Greater chip weights can be realised thanks to pre-milling and precision milling. A 30° chamfer can also be produced by manually adjusting the unit.

LED Touchscreen

You can intuitively set up your machine via the 15” touchscreen on the front
and view all key information at a glance.

The 40 channels allow you to store, modify and repeat individual settings. The 3D feature provides a visual representation of the front and back of your final workpiece. You can clearly record key parameters such as workpiece quantity, linear metre and duration and assign them to your commissions.

Plain text notifications inform you of the current status of your machine, which simplifies the maintenance process.

ECO-Mode

This energy-saving mode is an automatic standby mode that disables all systems. If a workpiece is not fed into the machine for a longer period of time (15 minutes), the machine, including heating of the glue pot system, will automatically switch off. The machine will no longer consume any energy.

Specifications

Basic Features

• Manual adjustment of edge and pre-milling thickness plus workpiece height
• Support plate for edge material
• Visual display for workpiece sequence using LEDs at machine inlet
• PLC control (including 15” touchscreen)
• Pre-milling cutter (including DIA tool) up to 3 mm milling depth with interchangeable blade design x (WhisperCut)
• Overhead interchangeable glue pot with Teflon coating and adhesive stop function
• Glue application to the workpiece for edge material up to 3 mm
• Double motor trim saw for precise processing of front and rear edge workpiece
• HF milling station with pneumatic milling adjustment and combi-blade system (radius/chamfer/flush)
• 2nd HF milling station with double radius milling cutters
• Corner rounding unit with combined unit (radius/chamfer)
• Radius profile scraper with reversible blade
• Surface scraper including dual keying
• Cleaning station
• Conveyor chain with screw-fixed special chain plates
• Bearing-mounted top pressure bar
• Pull-out cantilever arm (on front)
• Viewing window on front and rear of machine
• Automatic central lubrication of rounding unit corner
• Cross-cut saw chip collection tray
• Feed speed approx. 15 m/min

Technical Details