ALTENDORF HEBROCK | F 5 Edgebander

Edge machining at the highest level

Top quality, one step ahead.

The ALTENDORF HEBROCK F 5 produces edges to meet and exceed even the highest customer requirements. Premium craftsmanship requires perfection that our all-in-one model reliably delivers. Day after day. The F 5 is equipped with all the components you need for top-quality results, such as a jointing cutter, cross-cut saw, milling unit, radius scraper, corner rounding, flat scraper, and cleaning station. Want to achieve the ultimate finish? This high-performance model does plenty at the push of a button.

Technical Features

• Feed speed 10 m/min
• Higher cover
• Greater ease of use
• Optional cleaning station
• Integrated adhesive changing device
• Compact frame design

Benefits

• Interchangeable glue pot can be heated in 3.5 mins
• Adhesive/colour change
• Flat scraper including dual keying
• Intuitive control
• Integrated cleaning station for polishing edge material

Software/Control

• 15“ LED touchscreen
• Easy-to-read display with integrated 3D feature
• Revolving and tilting control system
• USB interface
• Meter and running time counter
• Resistant to dust

Main Features

Pre-milling cutter (WhisperCut)

The WhisperCut jointing system with interchangeable diamond cutting points ensures maximum tool life (manual height adjustment) and tear-free milling results due to an oblique cut through the centre of the panel. Two ready-to-use cutter heads guarantee tear-free milling results, even for demanding materials and surfaces.

By simply swapping the diamond cutting points, this significantly reduces sharpening costs and downtime and no changes to the basic machine settings are required unlike with classic tools. The lightweight aluminium design protects the motors and enhances smooth operation.
The milling depth can be manually adjusted up to 2.0 mm so that you can work to the final dimensions when cutting.

Change over quick heating pot

• Ready for operation in just 3.5 minutes
• Standard interchangeable glue pots with stop function for rapid change of colour or technology (EVA/PUR)
• Tool-free change of glue pot
• Simplified cleaning of glue pot in a matter of minutes
• Teflon coating for effortless cleaning

Pressure zone

These 3 spring-loaded pressure rollers apply optimum pressure to the banded edges. Adhesive residue or dirt can be easily removed thanks to their coating.

Trim saw station

The stable design of the single-motor cross-cut saw with linear guides enables precise sawing of the front and rear workpieces. Simply choose the setting via the touchscreen display on the front of the machine.

Milling station

This combination milling unit allows you to choose between the different machining procedures: Radius / 10° chamfer and flush milling (combination version). The standard setting is conveniently selected via the display on the front of the machine.

Cleaning agent spraying unit

This spray system applies the cleaning agent to the top and bottom of the workpiece. By applying the cleaning agent, this removes both the separating agent already applied and any impurities or adhesive residue on the panel surface.

Surface scraper

Dynamically stored flat scraper ensures high production quality
even for difficult materials. The wide contact surface precisely and gently scans the edge material to ensure consistent quality and removes adhesive residue and excess edges.

More Features

Release agent spraying unit

By applying the separating agent to the top and bottom of the workpiece, this prevents any excess adhesive residue from sticking to the workpiece Prior to edging, the spray system casts a fine layer of separating agent over the top and bottom of the workpiece edges. This prevents any excess adhesive from sticking to the workpiece. This option is recommended if regularly working with PUR adhesives.

Protection spraying unit

The lubricant is sprayed onto the edge surface via an additional fine nozzle to prevent damage to sensitive edges or the removal of film due to sensing rollers and sensing shoes.

Pneumatic 3-point adjustment

By upgrading the milling to 3-point adjustment, the radius, chamfer and flush milling (combination blade) can be selected via the display. As a result, protective covers remain closed and this minimises set-up time.

Radius profile scraper (including pneumatic disengagement)

Plane impacts or milling traces are smoothed down thanks to even cutting by the radius scraper. Settings are adjusted at the front of the machine. The upper and lower edge can be independently selected.

Equip your machine with the optional R2/R1 multi-radius scraper for a unique finishing result with classic ABS edges and modern thin edges. Simply choose the setting via the touchscreen display on the front of the machine – no tools required.

Corner rounding unit

Corner rounding optimally prepares you for any challenge when it comes to dealing with the front of the turning heads. Thanks to intelligent programming via the touchscreen display, individual sides and processing settings can be set.

Whether it’s the front and/or rear edge, radius or chamfer settings or choosing between an entire side or only the vertical edge, there are no limits here. The optional, interchangeable motor combined with our quick-change preliminary setup provides a rapid solution when dealing with different edge thicknesses.

Additional change motor for corner rounding

This AC motor optimally prepares your machine for ABS and thin edges.
Tools can be effortlessly changed and the finish improved. No manual reworking required (quick-change preliminary setup required).

LED-Touchscreen

You can intuitively set up your machine via the 15” touchscreen on the front and view all key information at a glance. The 40 channels allow you to store, modify and repeat individual settings. The 3D feature provides a visual representation of the front and back of your final workpiece. You can clearly record key parameters such as workpiece quantity, linear metre and duration and assign them to your commissions.

Plain text notifications inform you of the current status of your machine, which simplifies the maintenance process.

ECO-Mode

This energy-saving mode is an automatic standby mode that disables all systems. If a workpiece is not fed into the machine for a longer period of time (15 minutes), the machine, including heating of the glue pot system, will automatically switch off. The machine consumes almost no energy.

Specifications

Basic Features

• Manual adjustment of edge and pre-milling thickness
• SPS control (including 15” touchscreen)
• Glue application to the workpiece for edge material up to 3 mm
• Support plate for the edge material
• Visual display for workpiece sequence using LEDs at machine inlet
• Pre-milling cutter (including DIA tool) up to 2 mm jointing cutter depth with interchangeable blade design (WhisperCut)
• Overhead changeable glue pot with Teflon coating and glue-changing device
• Trim saw for precise processing of front and rear edge workpiece
• HF milling station with pneumatic milling adjustment and combi-blade system (radius/chamfer/flush)
• Corner rounding unit
• Radius profile scraper
• Surface scraper with dual-tracing
• Cleaning station
• Conveyor chain with screw-fixed special chain plates
• Double roller overhead pressure system (ball-bearing mounted)
• Workpiece support (folds out to front)
• Viewing window on the rear of the machine
• Feed speed approx. 10 m/min

Technical Details